C83600 Rectangle / Plate (Sand Castings & Continuous Cast Bars)
Atlas Bronze offers
C83600 Leaded Red Brass, SAE 40 in two different Methods of Manufacture. C83600 Rectangle stock is available as either a Sand Casting (per ASTM B584) or as a Continuous Cast Flat Bar (usually up to 12 feet long, per ASTM B505). The Method of Manufacture (or how the material is made) will depend on the following criteria:
- Overall Dimensions
- Desired Quantity
- Total Number of Pounds
- Specifications Required
- Desired Lead Time
C83600 Rectangle / Plate is the most common red brass, is also called 85 metal or 85-5-5-5. It contains 85% copper and 5%
each of tin, lead and zinc. Typical uses for red brass are for low-pressure valves, pump housings, impellers and fittings.
However, upon reviewing your overall dimensions, desired quantity, total number of pounds and lead time - we might suggest another Casting Method with the customer's approval.
C83600 Rectangle per ASTM B584 - Sand Casting
If your print or project calls for the Specification, ASTM B584, then the Sand Casting Method is what you would choose for your quotation. Sand Castings are generally
less expensive and significantly faster than the other casting methods.
This particular specification covers requirements for copper alloy sand castings for general applications. The components part casting may be
manufactured in advance and supplied from stock. The castings shall
conform to the compositional requirements for named elements specified.
Mechanical properties of copper alloys such as tensile strength, yield
strength, and elongation shall be determined. The castings shall not be
repaired, plugged, welded, or burned in.
Some Advantages of C83600 Rectangle Sand Casting:
- Casting with Fewer Impurities
- Significantly Faster Lead Time
- Special Shapes
Some Disadvantages:
- Possibly of impurities due to multiple casting step process & longer solidifying time
- Porosity Issues
C83600 Rectangle per ASTM B505 - Continuous Casting
If your print or project calls for the Specification, ASTM B505, then the Continuous Cast Method is what you would choose for your quotation.
Continuous casting generally has
less material lost than the other forms of casting and a
higher productivity rate. This process also generally yields a superior quality casting.
Some Advantages:
- Less Material Loss
- Higher Productivity Rate
Disadvantages:
- Requires Large Mill Runs / higher total # of pounds
C83600 CDA836 is Typically Used For:
This material is typically machined into a variety of applications. Typical uses for this alloys are:
- Valves
- flanges
- pipe fittings
- plumbing goods
- pump castings
- water pump impellers and housings
- ornamental fixtures
- small gears
C83600 CDA836 Chemical Composition:
(%max., unless shown as range or min.)
NOTE: Information courtesy of
Copper.org
|
Cu
(1)
|
Al
|
Sb
|
Fe
|
Pb
|
Ni
(2)
|
P
(3)
|
Si
|
S
|
Sn
|
Zn
|
Min./Max.
|
84.0-86.0
|
.005
|
.25
|
.30
|
4.0-6.0
|
1.0
|
.05
|
.005
|
.08
|
4.0-6.0
|
4.0-6.0
|
Nominal
|
85.0
|
-
|
-
|
-
|
5.0
|
-
|
-
|
-
|
-
|
5.0
|
5.0
|
(1) In determining Cu min., Cu may be calculated as Cu + Ni. (2) Ni value includes Co. (3) For continuous castings, P shall be 1.5%, max.
Note: Cu + Sum of Named Elements, 99.3% min.
Note: Information courtesy of
Copper.org
C83600 CDA836 Mechanical Properties:
(measured at room temperature, 68 F (20 C)
NOTE: Information courtesy of
Copper.org
Temper
|
Section
Size
|
Cold
Work
|
Typ/
Min
|
Temp
|
Tensile
Strength
|
Yield
Strength (0.5% ext. under load)
|
Yield
Strength (0.2% offset)
|
Yield
Strength (0.05% offset)
|
El
|
Rockwell
Hardness
|
Vickens
Hard.
|
Brinell
Hard.
|
Shear
Strength
|
Fatigue
Strength*
|
Izod
Impact Strength
|
|
in.
|
%
|
|
F
|
ksi
|
ksi
|
ksi
|
ksi
|
%
|
B
|
C
|
F
|
30T
|
500
|
500
|
3000
|
ksi
|
ksi
|
ft-lb
|
|
mm.
|
|
|
C
|
MPa
|
MPa
|
MPa
|
MPa
|
|
|
|
|
|
|
|
|
MPa
|
MPa
|
J
|
As Sand Cast
|
M01
|
0.0
|
0
|
TYP
|
68
|
37
|
17
|
-
|
-
|
30
|
-
|
-
|
-
|
-
|
-
|
60
|
-
|
-
|
11
|
10.0
|
|
0.0
|
|
|
20
|
255
|
117
|
-
|
-
|
30
|
-
|
-
|
-
|
-
|
-
|
60
|
-
|
-
|
76
|
14.0
|
As Centrifugal Cast
|
M02
|
0.0
|
0
|
SMIN
|
68
|
30
|
14
|
-
|
-
|
20
|
-
|
-
|
-
|
-
|
-
|
-
|
-
|
-
|
-
|
0.0
|
|
0.0
|
|
|
20
|
207
|
97
|
-
|
-
|
20
|
-
|
-
|
-
|
-
|
-
|
-
|
-
|
-
|
-
|
0.0
|
As Continuous Cast
|
M07
|
0.0
|
0
|
SMIN
|
68
|
36
|
19
|
-
|
-
|
15
|
-
|
-
|
-
|
-
|
-
|
-
|
-
|
-
|
-
|
0.0
|
|
0.0
|
|
|
20
|
248
|
131
|
-
|
-
|
15
|
-
|
-
|
-
|
-
|
-
|
-
|
-
|
-
|
-
|
0.0
|
As Sand Cast
|
M01
|
0.0
|
0
|
SMIN
|
68
|
30
|
14
|
-
|
-
|
20
|
-
|
-
|
-
|
-
|
-
|
-
|
-
|
-
|
-
|
0.0
|
|
0.0
|
|
|
20
|
205
|
97
|
-
|
-
|
20
|
-
|
-
|
-
|
-
|
-
|
-
|
-
|
-
|
-
|
0.0
|
C83600 CDA836 Applicable Specifications:
NOTE: Information courtesy of
Copper.org
Product
|
Specification
|
Centrifugal
|
AMS 4855
ASTM B271 SAE J462, J461
|
Continuous
|
ASTM B505
SAE J462, J461
|
Fittings
|
ASME B16.15, SB62, B16.32, B16.26, B16.23, B16.18
ASTM B62 FEDERAL WW-P-460
|
Flanges
|
ASME SB62, B16.24
ASTM B62
|
Ingot
|
ASTM B30
|
|